| Layering
Technique for Authentic
Porcelain |
| |
Dry
Time |
Start
Temp |
Start
Vacuum |
Rate
of
Climb |
First
Firing |
Second
Firing |
Hold
Time |
Cooling
Time |
| Opaque 930
(Press-To Metal) |
6-8 min |
400º C |
400º C |
45º / min |
935º C |
925º C |
1:30 min |
* |
Opaque 950
(Press-To Metal) |
6-8 min |
400º C |
400º C |
45º / min |
950º C† |
950º C |
1:30 min |
* |
Shoulder Material |
4 min |
400º C |
400º C |
45º / min |
770º C |
760º C |
1 min |
* |
Dentin / Incisal
|
5 min |
400º C |
400º C |
45º / min |
750º C |
740º C |
1 min |
* |
| Stain / Glaze |
5 min |
400º C |
400º C |
45º / min |
740º C |
730º C |
1 min |
* |
| Correction
Material |
4 min |
400º C |
400º C |
45º / min |
710º C |
|
1 min |
* |
|
† If using alloy HE the recommmended first opaque firing temp
is 980º C
| Staining
Technique for Authentic Porcelain |
| Stain
/ Shade |
5 min |
400º C |
400º C |
45º / min |
740º C |
740º C |
1 min |
* |
| Glaze |
5 min |
400º C |
400º C |
45º / min |
740º C |
730º C |
1 min |
* |
|
* A mandatory 4 minutes slow cool is required for all layering,
staining and glaze firings when fabricating Press-To-Metal®
restorations using high density alloys such as Galileo PF. |
Low Fusing Ceramic Calibration
Because most ceramic furnaces fluctuate in the lower fusing range
(800 °C,) it is imperative that test tabs be fired using Transparent
Clear ceramic to determine the correct high temperature specific to
your furnace which fully vitrifies (matures) the ceramic. To perform
this test, the technician must follow these four easy steps:
•Create tabs of Transparent Clear about 8 mm
square and approximately .5mm thick.
•Replicate first dentin firing conditions. Place ceramic tab
on an ultra-thin piece of fiber-tray or platinum foil, on top of
a firing peg (Master Ceramist® Micro Color coded w/ metal pins,)
then place on top of a honeycomb tray at the same height position
in the furnace as a crown would be fired.
•Work with one variable (high temperature)
only. Keep all other parameters constant, including hold time.
•Verify that the tab is fully vitrified,
with no partially fired particles. Additionally, the print on the
cap of a bottle of Authentic® should be readable through the tab.
The surface gloss should be relatively high, while still maintaining
the edges of the tab.